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Plus, our expert design team creates custom cable assemblies for more than 70 percent of our customers. To keep your production running smoothly, and to have an end product that performs in the way your customers need, it often makes sense to work with an expert cable manufacturing and assembly company to create prototypes. We’ve fully integrated kanban manufacturing, which eliminates waste in the production process, saving time and money. As harnesses become more complex, they often need customized manufacturing, with special shapes and sheathing, grommets, strain reliefs, mechanical fastening, over-molded connectors and more. We use a wide range of materials and can customize cable design, manufacturing, and assembly to fit a wide range of price points and budgets. Customizable features include conductor sizes (from 34 gauge to 12 gauge), a wide range of conductor colors (with cables also able to be marked with stripes, dashes, or text), stranding sizes (from .0002 inches to 0.01 inches), and materials (bare copper, tinned stranding, tinned conductor, or plated with precious metals), conductor insulation (with varied hardness or softness), fillers, wraps, shields, jacket materials, cable types, wire, and more. How will your materials be labeled?

Plus, when they’re installed using best practices, other electrical professionals will know how something is assembled. Get a quote and start your project’s design process with a team of experienced professionals today. We provide customized solutions for numerous industries, from start to finish, including volume manufacturing and assembly. At Meridian, we focus on manufacturing quality cable assembly components in four key industries: Industrial Control, Medical, Telecommunications, and Military. Because we maintain an inventory of more than 5,000 molds, we can surround your components with plastic in a way that fits your precise requirements. Our inventory of over 5,000 molds means our customers have a wide variety to choose from. If you have an item that you… At Meridian Cable, we have experience with designing and producing overmolding for many different industries and applications. Surrounding a component with plastic, overmolding is an excellent choice to help beef up a given component. Overmolding is the process of surrounding a component with plastic. Even by name, "filler" doesn’t conjure up an indispensable component of the overall assembly. We’ve even achieved industry-leading certifications for quality in our people, processes, and product. To ensure our cable assemblies, coil cords and molded components are produced per your specifications, we are ISO 9001:2015 certified, and have been ISO certified since 2000. UL Certifications Meridian Cable is a UL approved wire and cable extruder and a UL approved manufacturing facility.

When you need a cable assembly solution you know you can count on, choose a manufacturer with the track record to deliver your vital components. We know your custom cable assembly simply has to perform. Cable Assembly vs. Wire Harness: What’s the Difference? Meridian Cable Assemblies in Northeast Florida As a leader in the production of custom cable assemblies and wire harnesses, Meridian Cable is honored to be in locations around the globe. You will receive personalized attention, rather than needing to choose assemblies from a list, ones that don’t provide the precise solutions you require. This helps save time and money during the manufacturing and installation process as the parts will be uniform to the originals. Actually, our custom designs usually save our clients money in the long run because it helps cut sourcing costs, production time, and reduces chances for defects. Both our St. Augustine, Florida and Tanggu, China production facilities are solely owned and operated by Meridian meaning we have full control over even the smallest details of day-to-day operations.

Life saving medical equipment, control panels in manufacturing facilities, even communications satellites all rely on our products to work as designed, every time, no exceptions. Sub-Miniature type A (SMA) connectors are excellent choices for high-frequency applications such that you might find in advanced medical equipment. We serve as cable assembly manufacturers for a wide range of industries, including for industrial controls, the medical industry, telecommunications, themilitary, and much more, including for the automotive industry, energy industry, broadcasting and more. We serve customers from facilities in two countries, located in St. Augustine, Florida and Tanggu, China. A cable, meanwhile, consists of two or more wires that run together, what is control cable often bonded or braided together. On-time and on-budget solutions are delivered when your entire team is working together to get that much better with each and every production run. It’s quite rare for any of our products to go from concept to full-scale production without prototypes, rigorous testing, and possibly several redesigns in between. Yes, but we also have a production facility in China that’s been in continuous operation for more than 20 years. This means we can create a custom solution that’s been tested and retested for continuity, integrity, and functionality. Meridian Cable has the capabilities to custom design, extrude and manufacture all types of coil cords or coiled cables.